Facile fabrication of fast recyclable and multiple self‐healing epoxy materials through diels‐alder adduct cross‐linker

A reversibly cross‐linked epoxy resin with efficient reprocessing and intrinsic self‐healing was prepared from a diamine Diels‐Alder (DA) adduct cross‐linker and a commercial epoxy oligomer. The newly synthesized diamine cross‐linker, comprising a DA adduct of furan and maleimide moieties, can cure epoxy monomer/oligomer with thermal reversibility. The reversible transition between cross‐linked state and linear architecture endows the cured epoxy with rapid recyclability and repeated healability. The reversibly cross‐linked epoxy fundamentally behaves as typical thermosets at ambient conditions yet can be fast reprocessed at elevated temperature like thermoplastics. As a potential reversible adhesive, the epoxy polymer with adhesive strength values about 3 MPa showed full recovery after repeated fracture‐thermal healing processes. The methodology explored in this contribution provides new insights in modification of conventional engineering plastics as functional materials. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2094–2103     

Structure and Mechanical Stability of Epoxy Modified Polyurethane Foam Under Heat and Stress

A series of phenolic epoxy resin (PEP) modified polyurethane foams (PUF) were prepared via an in-situ polymerization, one step process. It was found that the epoxy modified PUF foam exhibited a perforated network structure with larger cell size, higher open cell porosity and enhanced ovality compared with pure PUF. With increasing content of PEP, the tensile strength, elongation at break and low temperature modulus of PUF decreased. A single T_g was observed for PEP modified PUF, indicating that the two component phases of the polyurethane-epoxy were miscible. With increasing PEP content, the T_g of PUF shifted slightly to higher temperature, tan δ_max dropped to lower values, and the retention value of the storage modulus at ?20 and ?10?°C increased. For pure PUF, the cell walls degraded and the structure became disordered after aging under heat and stress, while for PUF/20wt%PEP, the degradation degree was obviously reduced, and an orientation of the cells along the stress direction and a density increase was observed. During aging at 200?°C, the retention of the mechanical properties of PUF/20wt% PEP was much higher than that of pure PUF, and it showed superior stability under heat and stress, attributed to incorporation of the thermally resistant oxazolidone rings and benzene rings in the PU backbones, the highly cross-linked networks of the polyurethane-epoxy systems and the obvious orientation of the cells under stress.     

Recyclable carbon fiber‐reinforced plastics (CFRP) containing degradable acetal linkages: Synthesis,properties, and chemical recycling

Two epoxy resins containing degradable acetal linkages were synthesized by the reaction of cresol novolak‐type phenolic resin (CN) with vinyl ethers containing a glycidyl group [cyclohexane dimethanol vinyl glycidyl ether (CHDMVG) and 4‐vinyloxybutyl glycidyl ether (VBGE). Carbon fiber‐reinforced plastics (CFRPs) were prepared by heating laminated prepreg sheets with CN‐CHDMVG resin (derived from CN and CHDMVG) and CN‐VBGE resin (derived from CN and VBGE), in which carbon fibers are impregnated with epoxy resins containing curing agents [dicyandiamide (DICY)] and curing accelerator [3‐(3,4‐dichlorophenyl)‐1,1‐dimethylurea (DCMU)]. CN‐CHDMVG‐based CFRPs and CN‐VBGE‐based CFRPs exhibited almost the same tensile strength as the conventional bisphenol‐A‐based CFRPs. CN‐CHDMVG‐based CFRPs and CN‐VBGE‐based CFRPs underwent smooth breakdown with the treatment of hydrochloric acid in tetrahydrofuran at room temperature for 24 h to regenerate strands of carbon fibers. The surface conditions of the recovered carbon fibers had little changes during degradation and recovery processes on the basis of scanning electron microscopy (SEM) and X‐ray photoelectron spectroscopy (XPS). The recovered carbon fibers exhibited almost the same tensile strength as virgin carbon fibers and hence would be reused for the production of CFRPs. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1052–1059     

Synergistic effect of thermoplastic phenolic resin and multiwalled carbon nanotubes on the crystallization of polyoxymethylene

To reduce the crystallization rate of polyoxymethylene (POM) to meet the requirement of thick-walled and large-sized articles production, and maintain high crystallinity as well as obtain refined crystalline grains to ensure the strength and stiffness simultaneously, thermoplastic phenolic resin (PF) and multiwalled carbon nanotubes (MWCNTs) were used as crystal growth inhibitor and nucleating agent, respectively, and their effects on the crystallization of POM were studied in details. The results showed that PF is an effective inhibitor and MWCNTs exhibits excellent nucleation effect on POM. Based on the obtained results, their synergistic influences on the crystallization process of POM were investigated. It is found that the objective of decreasing the crystallization rate while maintaining high crystallinity and forming fine crystalline grains can be realized. The 97/3/1 wt% POM/PF/MWCNTs, compared with those of neat POM, The T _c shifts by 3.3°C to a lower temperature, the crystallization enthalpy increases by 16.1 J/g and the full width at half-maximum widens by 48.5%. The modulation effect of PF and MWCNTs on the crystallization is closely related to the PF content and dispersion, the distribution and dispersion of MWCNTs in the PF and POM phases.     

Curing behavior and properties of high biosourced epoxy resin blends based on a triepoxy monomer and a tricarboxylic acid hardener from 10-undecenoic acid

Renewable propane-1,2,3-triyl tris(9-(oxiran-2-yl) nonanoate) (EGU, 100 wt% biogenic) and a tricarboxylic acid triglyceride (CGTU) hardener (85.7 wt% biogenic) were synthesized from 10-undecenoic acid (10-UDA) and used to produce epoxy resins with 52–92 wt% biobased carbon. CGTU was prepared by thermally activated thiol-ene coupling of thioglycolic acid onto propane-1,2,3-triyl tris(undec-10-enoate), (GUD) in the absence of solvent. The characterized CGTU was used as a green hardener of blends based on EGU and a conventional bisphenol A-based epoxy pre-polymer (DGEBA) at various mass percentages (0–100 wt%) with an stoichiometric epoxy/acid equivalent ratio. Calorimetric studies revealed higher peak temperature, lower reaction heats, and longer gelation times in resins with high EGU proportion, evidencing the lower reactivity of aliphatic EGU compared with aromatic DGEBA. Cured resins were yellowish transparent rubber-like materials with glass transition temperatures (Tg) varying from −14 °C to −42 °C and tensile strength in the range of 1750 kPa–790 kPa, for 0 and 100 wt % EGU, respectively. The soluble fraction of all resins was less than 4.3%, reflecting a high level of crosslinking. Thermosets with high biobased content showed both UV-light protection and visible light transparency.     

纳米银改性树脂基托机械性能的初步研究

采用磁控溅射技术在聚甲基丙烯酸甲酯(PMMA)树脂基托表面沉积一层纳米银(Ag NPs)涂层.研究了纳米银改性PMMA树脂基托的机械性能,为改性材料的临床应用提供理论基础.根据国际标准ISO2409:2007描述的划格法对涂层与基底的附着力强度进行测试,各组试件的接触角采用静态液滴法测量,三点弯曲法检测试件的弯曲强度.结果显示,各组涂层与PMMA基底材料结合良好,各组试件的表面润湿性变化不大,其中PMMA-Ag NPs80s组疏水性略有提高,各组试件的弯曲强度均符合国家标准.     

Control of reaction mechanisms in cationically polymerized epoxy resins facilitates the adjustment of morphology and mechanical properties

Structure–property relations of cationically polymerized epoxy thermosets with different morphologies are examined. The morphology adjustment of amorphous epoxy based copolymers and partially crystalline polymer alloys is carried out with star‐shaped poly(ε‐caprolactone) (SPCL) bearing various numbers of hydroxyl end groups. These hydroxyl groups are known for their reactivity toward epoxides following the activated monomer (AM) mechanism. For this reason, four‐armed SPCL was synthesized with four hydroxyl end groups (SPCL‐tetraol) and, in addition, with successively esterified ones down to a SPCL with four ester end groups (SPCL‐tetraester). SPCL species bearing fewer or no hydroxyl end groups segregate into needle‐like nanodomains within the epoxy networks and, if the concentration is high enough, also into crystalline domains. The stronger phase separation of SPCL‐tetraester within the epoxy network compared with SPCL‐tetraol is due to a reduction of the AM mechanism. The mechanical properties resulting from different morphologies lead to a trade‐off between higher storage moduli and T_g values in the case of the more phase separated (and partially crystalline) polymer alloys and higher strain at break in the case of the amorphous copolymers. Nevertheless, in both cases toughness is improved or at least kept on the same level as for the pure epoxy resin. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 2188–2199     

Copolymer architecture effects on the morphology and surface performance of epoxy thermosets containing fluorinated block copolymers

The architecture effects on phases and surface enrichment behaviors of epoxy nanocomposites containing fluorinated block copolymers are investigated by the incorporation of two novel copolymers composed of poly (2, 2, 2‐trifluoroethyl methacrylate) (PTFEMA) and poly (ε‐caprolactone) (PCL), PCL‐b‐PTFEMA and PTFEMA‐b‐PCL‐b‐PTFEMA, with identical molecular weight and composition. These fluorinated copolymers in epoxy display distinguished self‐assembled structures, as evidenced by dynamic laser scattering and scanning electron microscopy measurements. Static contact angle detection suggests that the nanocomposites display an obvious improvement in surface water repellency and a reduction in surface free energy. The enhancement in surface hydrophobicity is attributed to the enrichment of PTFEMA blocks at the nanocomposite surface and to the formation of the specific surface morphology, as confirmed by atomic force microscopy. The different architectures of the two block copolymers give rise to differences in phase‐structures, and the ultimate surface performances of composites. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2014 , 52, 1037–1045     

Synthesis and Characterization of Novel Liquid Crystalline Epoxy Resin with Low Melting Point

A liquid crystalline epoxy resin (LCE) having α-methylstilbene as a mesogenic unit and an ethylene-oxy unit as a spacer (DGE(C2-MS-C2)) was synthesized and characterized. DGE (C2-MS-C2) has a lower melting point (MP) compared to the diglycidylether of 4,4′-dihydroxy-α-methylstilbene (DGEDHMS). The curing of DGE (C2-MS-C2) with diaminodiphenylethane (DDEt) in a mesophase generated a liquid crystalline (LC) network, which have a more highly layered structure than DGEDHMS. The LC network showed extensively large fracture energy on a tensile test. Introducing spacers outside the mesogen unit promotes the mesogen unit to form a highly ordered structure, which enhances the versatility of LC epoxy resins.     

Separation of isorhamnetin 3‐sulphate and astragalin from Flaveria bidentis (L.) Kuntze using macroporous resin and followed by high‐speed countercurrent chromatography

D4020 resin offered the best dynamic adsorption and desorption capacity for total flavonoids based on the research results from ten kinds of macroporous resin. A column packed with D4020 resin was used to optimize the separation of total flavonoids from Flaveria bidentis (L.) Kuntze extracts. The content of flavonoids in the product was increased from 4.3 to 30.1% with a recovery yield of 90%. After the treatment with gradient elution on D4020 resin, the contents of isorhamnetin 3‐sulfate and astragalin were increased from 0.49 to 8.70% with a recovery yield of 74.1% and 1.16 to 30.8%, with a recovery yield of 92.2%, respectively. Further purification was carried out by one‐run high‐speed countercurrent chromatography yielding 4.5 mg of isorhamnetin 3‐sulfate at a high purity of 96.48% and yielding 24.4 mg of astragalin at a high purity of over 98.46%.